Electric Car Conversion using Siemens AC motor and home made 3 phase controller

Driving my Electric Car with my home made 3 phase inverter running a Siemens Ford Motor.
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Electric Car Conversion

Reverend Gadget of Left Coast Electric converts a Triumph Spitfire to a battery electric car
Electric Car Conversion Motor Installation

Interested in building your own electric car or how about converting your gas-guzzler into a 100-mile per gallon equivalent (referred to as MPGE) electric? Watch as John and Xander install an electric motor in a dune buggy. John also explains about adapter plates and motor couplings. For more information please visit: ElectricCarConversions.biz
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Gadget and the electric car conversion revolution

Greg Abbot, aka "Gadget," is sparking an underground movement of taking existing cars and converting them into electric. Russ Mitchell reports on this mechanic's mission to start a revolution.
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Electric Starion - Electric Car Conversion - Part 1

Three years ago I knew nothing about cars nor cared for them much, until Stephanie Walsh got me interested in Starions. Her ex said back then, 'You gotta know about cars or some mechanics will rip you off'. Sadly, Stephanie passed away in 2007. I have decided to do an electric car project in her honour, as she was a wiz at electronics and taught me much in that area also. Together with Nathan Bolton we are now converting my rare Starion to full electric drive. This is the first video of a series I intend to do following the conversion of my car. We now have a Kostov 10.7 inch electric motor that used to be in an electric bus for the Sydney Olympics. I've got lithiums on the ship from China, a Curtis controller and other bits and pieces coming for the air-con, power steering etc. The car has been a headache in some ways, getting it up to spec, re-spraying in places etc but overall it should look good when done and will comply with local laws for on-road every day use. This video covers engine mounting estimations, rear-battery compartment construction, and Nathan's teaching me to weld (and as someone commented, "You had better hide your boobs or sparks will fly' ;-P ). The adaptor plate for the gear box has already come back from the machinist and in this video we drop the motor in and temporarily position it to get a rough estimation of available space - there should be plenty for the controller and batteries, along with a home-designed cooling block for the controller.
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Electric Starion - Electric Car Conversion - Part 2

It's been a long wait, but the Thundersky lithium 144v 160Ah batteries finally arrived! Now we have to set about determining the best configuration for the batteries in the engine bay and rear tank using info from convertyourgasguzzler.com. A bit annoying the BMS modules haven't arrived yet as a confirmation measurement of the height of these would help in determining the battery rack height dimension. We could arrange the engine bay battery racks as a typical square-finish configuration, or perhaps angled around the motor for a cool effect, and then as Nathan suggests place plastic clear Perspex sheets over the top for a neat finish, and tinted perspex surrounding the Curtis terminals too perhaps - we want a neat engine bay! Nathan mentioned someone who had Thunderskies mounted on their edges (sides) but the efficiency was greatly deteriorated and batteries leaked! I don't know if those were the LiCoO2 (we're using LiFePO4), either way we'll install close to vertical anyway and a crude animation is included to show possible mounting. Another 'fun' part in this video was removing the dash so we could access the ventilation system box and put in the heater core (I know, could have gone with a water micro boiler unit but budget is getting tight; maybe later); biggish job but not too hard for two people working on it (Stephanie did it once, alone, and it was a pig of a job she said). I'll help Nathan get it back together later as he moves on to the charging setup and we'll <b>...</b>
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Genovation Electric Car Conversion

Ford Focus electric car conversion by Genovation Cars as seen on WJLA. Visit www.GenovationCars.com for more information on the Ford Focus electric car or the G2 coming soon!
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Tools for an Electric Car Conversion Workshop B

Here is the second part of the Tools needed for a conversion workshop. Here is a way to boost employment locally
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Electric 2CV Electric car conversion

The engine is a Lemco and it is at 72V 13kw. Sky enrgy batteries are at 120ah, range I think is 70 - 80 km but this I not been tested yet Top speed was when I had my first test on the road 80 kmt. But it is before I have adjusted everything to the maximum. You think the top speed is 90kmt when everything is adjusted. Here is a link to Ev album my www.evalbum.com
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Electric Car Conversion Kit For Easy

gas2electricity.plus101.com Electric Car Conversion Kit For Easy. Step by Step How To Transform Your Vehicle into An Electric Car How to Get 100-200 Miles Per Charge What Parts Are Needed For the Conversion All the Tools You Will Need - This Will Cost Less Then $280.00 Dollars! Exactly Where...
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Electric Starion EV - Electric Car Conversion - Part 7

Getting seasonal obligations out of the way, this video should be near the last we're doing as the car approaches completion. There's a brakes and air-con/pwr steering test, Nathan talks about water boilers used to cool engine bays in cold climate countries that could be used for cabin heating in an EV, I talk a bit about IGBTs and Nathan does a tacho send test using an IGBT. Sooner or later there may be motor speed controllers custom designed for EVs that use IGBTs. These things have freewheeling diodes, and from my limited understanding that means they're there to stop reverse current voltage spikes across the inductive load. When the current flow to an inductor is suddenly interrupted, the inductor attempts to maintain the current by reversing polarity and ramping up the voltage to maintain the flyback. Without the diode the voltage can go high enough to damage the IGBT. The diode allows the reverse current to flow through it and dissipate. IGBTs could be cool things to use for 'electric boost' -just like a turbo boost. From the video you can also see the BMS installed - these will be sprayed with conformal coating for protection. Most of the scenes in all the videos have been shot on a Nokia N93 which has been very handy. Thanks to Nathan, Linda and Christina for the filming. And sorry about the seasonal sillyness.
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Electric car conversion - Varna, Bulgaria

Conversion based on VW Golf mk2, made in Varna, Bulgaria. Use Kostov 9'' 24kW electric motor and LiFePO4 battery pack. Blog: ev-bg.com
Electric Starion EV - Electric Car Conversion - Part 3

Welcome to the third installment. It's taken a bit of preparation time, which is essential rather than diving in to find something we've done is not quite right - both Nathan and I have been guilty in the past of making stuff only to discover a better way of doing it. But parts availability has been the biggest issue; delivery time has been long delayed for many reasons too complicated to discuss here. In this video we re-assess engine bay mounting; most of the battery racks are welded up now and the battery management has arrived (except the master unit, d'oh!). We discuss battery management, the most efficient use of space in the engine bay, as well as the AC motor we received that will drive the air-con/power steering. (btw, the AC motor and BMS come from www.bev.com.au where they are custom-made). Also an older previously unused segment stripped in about removing weight, as this is crucial in gaining mileage. Oh, and a mention of power cabling which we will try to get through some of the sub-frame rather than running under the vehicle or lumping under the carpet (as the power cable sits inside a plastic flex conduit roughly an inch diameter), so long as it's legal which we'll check with someone who knows (guessing it's something like 600mm distance between u-clamp affixing). The Zivan will sit in trunk/hatch area to the left near the charging 'fuel' port; not sure about tire placement yet, but it looks like we'll keep our back seat which is good thing (and did you <b>...</b>
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Update: Electric Car Conversion using Siemens AC motor and home made 3 phase controller.

Driving my Electric Car with my home made 3 phase inverter running a Siemens Ford Motor. My inverter is now running Sensorless vector mode allowing me to control motor torque.
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010 Electric car conversion 101 - Dodge Neon Update Nov 2009

What's been going on lately with Tom's 300V AC Dodge Neon Electric Car.
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Nissan Sentra Electric Car Conversion Part 18

A video series of converting a Nissan Sentra car into an electric car. Disclaimer: This video is strictly intended as an informational source and not as a conversion manual. Seek the expertise of a certified mechanic with extensive experience converting gas vehicles to electric. I don't claim to be an expert in the field, and I expressly deny liability and undertake no responsibility for any injury, loss, theft, damage or expense incurred by persons using this video. Do your conversion at your own risk and only venture to do one yourself only if you know what you are doing and have the appropriate tools.
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Tools for an Electric Car Conversion Workshop A

Mike Moore converts cars in North Carolina to run on battery power.
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EV Capri ep1 - Kearons Electric car conversion (Old version)

(this is the old low-res version, that was uploaded before YouTube went High-Def.) It's a convertible. It was cheap. It has four seats, and a musty smell. And he's past the point of no return. Join a totally non-mechanically-minded newbie on his quest to build an electric car that doesn't look like it fell out of a cornflakes box.
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EV Capri ep2 - Kearon's electric car conversion (High Def version)

Its a convertible. It was cheap. It had four seats, and a musty smell. And hes past the point of no return. Join a figure it out as we go kinda guy on his quest to build an electric car that doesnt look like it fell out of a cornflakes box. Here in Ep 2 of EV Capri, you'll see how to rid the car of fluids - and learn of a few ways NOT to do things as well!
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Electric Starion - Electric Car Conversion - Part 6

After successfully testing the drivability, it's back to the workshop to get stuff removed to paint the battery racks and sort the best place for the charger and finally add the tacho sender to the gearbox adaptor plate. The fuel port assembly is done now also; I cleaned up the inner rubber mount and gasket-sealed the hole with a rubber bung where the original fuel inlet was, and Nathan cut out the new hole for the power through to a new fascia plate where the 20A connector will be mounted. A shut-off switch is added which is essential when 'filling up'; some folks use micro switches like the ones in arcade machines in their EV fuel ports but we're using a brake switch which will be more durable and it's long thread allows us to fine-adjust the profile of the switch so that it triggers properly when the fuel door is opened/closed. An annoying short had to be traced under the dash (oops, I forgot to ground a 5W resistor), and you'll meet our little helpers at the end of the video. Cuuuute...
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EV Capri ep3 - Kearon's electric car conversion

Here's the real messy bit - pulling out the petrol (gas) engine. Getting messy is always more fun with friends - thank you to Rob 'Inertia Man' Marriage and to Mic Simpson for shooting this episode. We pull out the last of the dino-burning bits, and learn a few mechanical fundamentals along the way...
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electric car conversion

www.ibuildelectriccar.info The cost of gas is more now than it has every been. In many locations people are paying twice as much per gallon as they were two years ago. There is information circulating in the news...
Full Electric Car Home Conversion - 1988 Pontiac Fiero Part 1

The process of converting my Pontiac Fiero to 144 volt electric car. Full video documentation of the process along with a few test drives. It runs on 12, 12 volt Trojan deep cycle lead acid batteries. Powered by a 9.1 in. dia. Advanced DC motor with a 500 amp Curtis controller. Part 2 and 3 will be coming soon. GO ELECTRIC!
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Electric Starion EV - Electric Car Conversion - Part 4

Most of the hard part of cabling through the sub-frame has now been done. The car's been pretty well stripped to the bone but all this work should be worth it. While a lot of EV builders get their cabling to run under the car, protecting it in the sub-frame is my preferred option and this has been checked by the road-legal engineer and so far so good. Metal saddles are used to clamp the conduit flex where exposed, so nothing is loose. The main issue has been space in the engine bay, making sure the batteries sit comfortably under the hood and trying to fit the ancillary stuff. With the laser-cut mounting plate for the AC air-con and pwr steer driver motor etc, orientation had to be decided upon, and the battery placement largely dictated this, so its placement may appear odd at first, but will be very secure when completed. Battery balancing was also performed prior to installation and now we're on the road to re-assembling everything, dash, final wiring etc. I bought some Electrolube DCA200H conformal silicon spray for the BMS PCBs but we'll install and test everything first. Some BMS modules such as the TS-90 have all components protected in a resin block and maybe BEV who build the modules in Australia will integrate moisture protection in a future version. Nathan has done an excellent job welding up the supports for the ancillary drive components and the pulley part I supplied (which I happened upon by chance in my big box of junk in the shed) should do the job well <b>...</b>
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011 Electric Car Conversion: Freeway Test Drive

Tom and Ben go for a ride ON THE INTERSTATE in the Electric Dodge Neon
Sterling Nova Electric Car Conversion Part2/3

part 2 of our adventure. this was long and tedious. we changed the prototyping and placement for weight distribution, trying to keep the majority of the weight like a mid engine car. we also changed the shocks to pneumatic type to handle the weight. also, one of us is on the east coast, the other on the west coast, so meeting at home in the center of the us was difficult. i think our parents financed this to get us to come home.
Sterling Nova Electric Car Conversion Part3/3

we did the testing, i can tell you that shorting across the battery pack will weld metal. the documentation and 12 volt was problematic. but the sweetest part was the registration. when we filled out the box on the form requesting the number of cylinders--answer=zero. that raised some eyebrows at the dmv. they were very helpful however. we have a car tag, registration and inspection. we are now in the testing phase for distance, duration, speed. remember this is a 70's chassis--very light but no airbags, homebuilt, no crash protection etc. there is no way this could be a comercially successful production. it was one hell of a ride however.
Nissan Sentra Electric Car Conversion Part 12

A video series of converting a Nissan Sentra car into an electric car. Disclaimer: This video is strictly intended as an informational source and not as a conversion manual. Seek the expertise of a certified mechanic with extensive experience converting gas vehicles to electric. I don't claim to be an expert in the field, and I expressly deny liability and undertake no responsibility for any injury, loss, theft, damage or expense incurred by persons using this video. Do your conversion at your own risk and only venture to do one yourself only if you know what you are doing and have the appropriate tools.
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Nissan Sentra Electric Car Conversion Part 10

A video series of converting a Nissan Sentra car into an electric car. Disclaimer: This video is strictly intended as an informational source and not as a conversion manual. Seek the expertise of a certified mechanic with extensive experience converting gas vehicles to electric. I don't claim to be an expert in the field, and I expressly deny liability and undertake no responsibility for any injury, loss, theft, damage or expense incurred by persons using this video. Do your conversion at your own risk and only venture to do one yourself only if you know what you are doing and have the appropriate tools.
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EV Capri ep4 - Kearon's electric car conversion

Yessir - the car now has a real, bona-fide, 100% genuine electric motor in it! We also talk about the intricacies of some of the less-sexy parts of an Electric Vehicle - the brake vacuum pump, the ceramic heater, the battery pack cutoff switch and the motor adaptor plate.
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EV Capri ep5 - Kearon's electric car conversion

Today we're grinding and welding - making up the customised motor mount for the electric motor, and I'll run you through my plans for an awesome way to get the voltage and amps showing up on a Palm Pilot for use as the EV instrumentation.
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Eco Steve Electric Car Conversion 1984 Pontiac Fiero 20 KM Trip_WMV V9.wmv

1st distance check with the used battery packs, performed quite well when I returned back at the shop, the pack voltage was at 73.4 volts down from 80.6 volts. The trip covered 20.6 km (12.8 miles) in 25 min. The Fiero project was made from almost 100% recycled or used parts making the cost for this conversion about $1000.00 can. including the donor car.
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EV Capri ep6 - Kearon's electric car conversion

Join me for my first drive of an electric car! This one is a Daewoo, converted to 120 volt with an 8" ADC motor. This one's for sale...call Les at Thunderbolt Autos (Oakville, NSW, Australia) for more info.
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